Pruftechnik Rotalign Touch EX is an advanced, high-precision laser alignment system that is intrinsically safe. That means it is certified (by ATEX/IECEx Zone 1) for safe use in hazardous areas. It also can be used without
obtaining a hot work permit. This powerful tool adapts to the asset and alignment situation, even in extreme environments, as well as to the user’s experience and skill level. And its ruggedized exterior can withstand the harshest of conditions.
The Pruftechnik Rotalign Touch EX shortens the measurement time with:
- Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
- Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
- vertiSWEEP to measure vertical machines in one rotation of the shaft
- Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
- Soft Foot Wizard to diagnose soft foot problems
- Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
Pruftechnik Rotalign Touch EX Adaptive alignment features when working in dangerous areas
- ATEX/IECEx Zone 1 certified including ruggedized IP68 tablet device
- Single-laser technology sensALIGN 5 featuring SWEEP and PASS Mode for uncoupled shafts
- Active Situational Intellgence
- Simultaneous Horizontal and Vertical Live Move + Move Simulator
- Thermal growth and targets
- Spacer coupling and in-situ Cardan shaft alignment with rotating arm bracket
- Soft Foot Wizard to diagnose soft foot problems
- 6-machine train alignment
- Advanced vertical machine alignment with vertiSWEEP continuous measurement mode
- ALIGNMENT RELIABILITY CENTER 4.0 PC software including auto-activation and PDF reporting
- Mobile connectivity with integrated Wi-Fi, Bluetooth, RFID and camera
Have instant access to the critical data you need with full mobile connectivity. The Pruftechnik Rotalign Touch EX tablet is Wi-Fi enabled and equipped with a Bluetooth module, an integrated camera, and an RFID reader for automatic machine identification and error-free two-way transfer of asset data.
Direct communication between the tablet and the ALIGNMENT RELIABILITY CENTER 4.0 PC software allows specialists to archive, analyze, and process alignment data to improve asset performance improvement and reliability.
Pruftechnik Rotalign Touch EX Key benefits
- ATEX/IECEx Zone 1 certified
Certified for safe use in explosive atmospheres where a mixture withmair or flammable substances, in the form of gas, vapors, and mists, is likely to occur during normal operation. - Adaptability that saves time and effort
Ruggedized device with a guided user interface that fully adapts to your needs. Displays colored real 3D machine models with tablet-like navigation for full control of your measurements. - Best measurement accuracy and repeatability
Single-laser technology with sensALIGN® 5 EX, offering repeatable high precision and adjusting to any situation or asset.
Pruftechnik Rotalign Touch EX is intrinsically safe. That means it is designed with extra protection for safe use in high-risk environments. Pruftechnik Rotalign Touch EX can also save companies time and money, since no hot working permit is required for its use. Due to its rugged but handy design, you can take it to any
place to align your machines – even those outside EX/ATEX rated zones.
- No hot working permit is required
- No further tools, staff, and equipment required to deploy safety on site
- You can start working immediately in any ATEX/IECEx Zone 1 rated environment
The communication and interaction between the user and the machine being aligned is enhanced due to the
cutting-edge design of the Pruftechnik Rotalign Touch EX’s guided user interface.
- Display realistic 3D machine graphics including different color schemes
- Display realistic 3D coupling graphics
- Change the perspective of the 3D machine-train model
- Workflow is predefined; only few default values are required
- Guided and predefined three-step alignment procedure for every application
- Live functionality displays in real time the physical simultaneous corrections in both vertical and horizontal directions
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Pruftechnik Rotalign Touch EX Specifications
| Pruftechnik Rotalign Touch EX ruggedized tablet | |
| CPU | Exynos 7 Octa, 1.6GHz Octa-Core (Cortex®-A53) |
| Memory | 3 GB RAM, 16 GB Flash memory |
| Display | 8“ TFT, 1280 x 800 pixels |
| Connectivity | Wi-Fi 802.11 a/b/g/n/ac (2.4GHz+5GHz) Bluetooth 4.2 RFID |
| Cameras | 8 MP AF + 5 MP |
| IP Rating | IP 68 |
| Operating temperature | -20 … +50 °C |
| Battery | Li-Ion rechargeable battery 3.8 V / 4450 mAh / 16.91 Wh up to 11 hours battery life |
| Dimensions, Weight | 162 x 256 x 33 mm, ca. 1250 g |
| ATEX (Europe) | II 2G Ex db ia op is IIC T5 Gb II 2D Ex tb ia op is IIIC T100°C Db |
| IECEx (International) | • Ex db ia op is IIC T5 Gb • Ex tb ia op is IIIC T100°C Db |
| Wireless EX module | ||
| Type | 2.4 GHz, Class 1 connectivity, transmitting power 100 mW Contains FCCID POOWML-C40 | |
| Transmission distance | Up to 10 m [33 ft.] direct line of sight | |
| Power supply | Batteries:
Operating time: | 2 x 1.5 V IEC LR6 (“AA”) batteries Only use Duracell Industrial ID 1500 or Energizer E91 14 hours typical use (based upon an operating cycle of 50% measurement, 50% standby) |
| Temperature range | Operating time: | -10°C to 40°C (14°F to 104°F) |
| Environmental protection | IP 65: | Dustproof and water spray resistant, shockproof |
| Dimensions | Approx. 81 x 41 x 34 mm (3 1/8” x 1 11/16” x 1 5/16”) | |
| Weight | Approx. 133 g (4.7 oz.) including batteries and cable | |
| Intrinsic safety | II 2G Ex ib IIC T4 Gb, Zone 1 Certificate number: ZELM 11 ATEX 0474 IECEx ZLM 11.0009 | |
| Pruftechnik Rotalign Touch EX – sensALIGN® 5 EX sensor | ||
| Type | 5-axis sensor:
Measurement range:
Resolution:
Accuracy (avg): Measurement rate: | 2 planes (4 displacement axes and angle) Unlimited, dynamically extendible 1 μm (0.04 mil) and angular 10 μRad > 98% approx. 20 Hz |
| Inclinometer | Resolution: Error: | 0.1° 0.3% full scale |
| LED indicators | 2 LEDs | |
| Environmental protection | IP 65:
Relative humidity: | dustproof and water jets resistant, shockproof 10% to 90% |
| Ambient light protection | Yes | |
| Temperature range | Operation: Storage: | -10°C to 50°C (14°F to 122°F) -20°C to 60°C (-4°F to 140°F) |
| Dimensions | Approx. 105 x 74 x 53 mm (4 9/64” x 2 29/32” x 2 3/32”) | |
| Weight | Approx. 220 g (7.7 oz) | |
| Intrinsic safety | II 2G Ex ib IIC T4 Gb, Zone 1 Certificate number: EPS 15 ATEX 1074X IECEx EPS 15.0067X | |
| Pruftechnik Rotalign Touch EX – sensALIGN® 5 EX laser | ||
| Type | Semiconductor laser diode | |
| Beam power | < 1mW | |
| Inclinometer | Resolution: Error: | 0.1° 0.3% full scale |
| Beam divergence | 0.3 mrad | |
| Wavelength | 630 – 680 nm (red, visible) | |
| Laser class | Class 2 according to IEC 60825-1:2014 The laser complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007. | |
| Safety precaution | Do not look into laser beam | |
| Power supply | Batteries:
Operating time: | 2 x 1.5 V IEC LR6 (“AA“) Only use Duracell Industrial ID 1500 or Energizer E91 120 hours |
| Protection | IP 65:
Relative humidity: | dustproof and water jets resistant, shockproof 10% to 90% |
| Temperature range | Operation: Storage: | -10 °C to 50 °C (14 °F to 122 °F) -20 °C to 60 °C (-4 °F to 140 °F) |
| Dimensions | Approx. 105 x 74 x 47 mm (4 9/64” x 2 29/32” x 1 27/32”) | |
| Weight | Approx. 225 g (7 15/16 oz.) | |
| Intrinsic safety | II 2G Ex ib IIC T4 Gb, Zone 1 Certificate number: EPS 15 ATEX 1 075 IECEx EPS 15.0068 Optical output power laser (failure) < 35 mW | |
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